Yardney Water Filtration Systems is a manufacturer of water filtration equipment for your agricultural, food, municipal and HVAC industries. In the 1960s, the business developed equipment to permit farmers in the rich growing parts of Los Angeles to take out sand, silt, grit, algae and other contaminants from your water supply. So far, wire cutters has developed a lot more than 100,000 standard and custom engineered water filtration systems due to its various customers.
Creation of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless-steel, with holes to connect pipes that will move water with the filtration unit. Numerous pipes with holes has to be cut before all of the pieces can be welded together after which painted.
Chris Phillips, v . p . and general manager in the Riverside, California-based company, says Yardney realizes its manufacturing processes must be as efficient as the water purification systems it creates.
Recently, the business determined its existing plasma pipe cutting machine wasn’t offering the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a simple way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a considerable amount of slag that had to be manually ground away from the pipes just before welding operations. Additionally, the device was experiencing increasingly frequent mechanical and electrical issues, causing high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered several advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with Roto Hornet’s improved motion control, leaves behind hardly any slag. This minimizes the amount of manual grinding needed to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm when compared with 100 ipm using the previous equipment. Plus, a highly effective fume extraction system captures smoke at the point of the cut thus it fails to contaminate the shop-keeping the organization in compliance with California Air Quality Management District regulations.
Every one of these features have made it possible for Yardney to produce a thorough array of pneumatic wire strippers in a efficient length of time. Some cuts, like pipe notch cuts that might have taken four hours with all the old system, have become carried out in only a few minutes.
Programming is simpler compared to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical interface (GUI) enables an individual to configure various end types and intersection types to be cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer several cut shapes, so some shapes had to be cut manually. To program a new job, an individual selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The business also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. As opposed to loading only one pipe at any given time, the organization can load a bundle of 5 to 6 pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to take care of pipe which range from 1 to 14 inches in diameter while extracting smoke throughout the chuck.
Mr. Phillips is pleased about the rewards this cable strip crimp machine offers. He strongly advocates finding the time to examine one’s current manufacturing processes in light of changing technology. “You have to buy your organization to keep profitable,” Mr. Phillips says. “We’ve been doing that in the past fifty years, and that we want to utilize that strategy to stay in business for a long time to come.”